Pen-shaped Test Card Cutting, Stripping, and Pressing Machine with Integrated Cover Assembly Three Major Technological Innovations Solve Challenges in Pen-shaped Test Card Production
Release time:
2025-11-20 08:19
Source:
Why is everyone promoting production equipment for standard card-type test cards, yet rarely mentioning equipment designed for pen-type test cards? That’s because pen-type test card production machines demand significantly higher technical expertise. Standard card-type equipment uses a simple, flat fixture arranged in a single line, while pen-type cards feature highly varied curved surfaces with dramatic differences in curvature—requiring precise alignment that must be achieved instantly to prevent gaps from forming. Moreover, the feeding process for pen-type cards is prone to misalignment, often leading to material stacking or even machine jams. And here’s another challenge: traditional 2D vision systems rely solely on "flat templates," so when they encounter the reflective surfaces or gradually changing patterns of pen-type test cards, they quickly "lose sight" altogether, resulting in a defect detection rate that starts at an alarming 2%.
The Baosida pen-type test card cutting, striping, pressing, and casing-integrated machine redefines assembly through three core technologies. Stable production The system perfectly addresses the challenges in producing pen-type test cards.
Alien Arc Intelligent Processing Technology
The high-precision fixture module features multi-point positioning and incorporates a dynamic curvature compensation algorithm, ensuring reliable and stable adhesion of irregularly shaped cards with a compensation accuracy as fine as ±0.05 mm—less than 1/10 the width of a single human hair.
Dynamic Perception Feeding System
① Employs a three-stage intelligent feeding mechanism : Conveyor belt pre-sorting → Vision-assisted positioning → Robotic arm precisely deposits materials, working in tandem with a continuous rotation sensing program to achieve "pulse-style" material feeding—stopping immediately upon detecting materials and automatically replenishing when supplies run low. This innovative approach boosts feeding stability by 50% compared to the traditional timed feeding method, while significantly improving the grab success rate.
② Dual-channel redundancy detection system : Configure a dual-channel redundancy detection system—combining an infrared sensor and an industrial camera for "double access control"; once stacking is detected, the system immediately kicks back to reorganize the materials, reducing the material-loading failure rate to nearly zero and enabling continuous, stable production.
AI-Driven Deep Vision Detection System
AI-powered deep visual inspection: the third-generation deep learning model, trained on a million-level dataset to deliver unparalleled precision; it seamlessly adapts to reflections, gradients, and color variations, achieving a 99.9% detection rate.
From "hard bending of planar card fixtures" to "zero-stress alignment with curvature compensation," From "timed, blind-supply-based tail-spin stacking" to "pulse-following, lag-free feeding"—and from "2D-plane reflection-induced blindness" to "AI-powered, all-encompassing blockade by 'Fire Eye' vision systems." Baosida's pen-shaped card production line is redefining the boundaries of precision manufacturing with its three core technology systems.
While traditional fixtures still force a one-size-fits-all approach in the flat world, Bestar has crafted a tailored suit specifically for pen-shaped test cards, redefining precision manufacturing with its flexible智造 approach. A benchmark for the reliable, stable production of Alien Cards.
Previous Page
Press recommend
Why is everyone promoting production equipment for standard card-type test cards, yet rarely mentioning equipment designed for pen-type test cards? That’s because pen-type test card production machines demand significantly higher technical expertise. Standard card-type equipment uses a simple, flat fixture arranged in a single line, while pen-type cards feature highly varied curved surfaces with dramatic differences in curvature—requiring precise alignment that must be achieved instantly to prevent gaps from forming. Moreover, the feeding process for pen-type cards is prone to misalignment, often leading to material stacking or even machine jams. And here’s another challenge: traditional 2D vision systems rely solely on "flat templates," so when they encounter the reflective surfaces or gradually changing patterns of pen-type test cards, they quickly "lose sight" altogether, resulting in a defect detection rate that starts at 2% or higher.
Jointly exhibiting at MEDICA 2025 in Germany—shining brightly on the international stage
On November 17, the world's most prestigious international medical event—the MEDICA 2025 International Medical & Healthcare Exhibition in Düsseldorf, Germany—began with a dazzling opening along the picturesque banks of the Rhine River.
Exhibition Preview | Bestar sincerely invites you to attend the MEDICA trade fair in Germany!
From November 17 to 20, 2025, MEDICA, the global benchmark for the medical industry, will make a grand debut in Düsseldorf. As a national-level high-tech enterprise specializing in precision manufacturing of biomedical machinery for 17 years, Huizhou Bestar Precision Machinery Co., Ltd. will showcase its cutting-edge in-vitro diagnostic technology solutions for the first time—stepping onto the international stage as a service provider (Hall 3, Stand H14)—and proudly present China’s “Made-in-China” innovation achievements, backed by 17 years of meticulous craftsmanship.
Precision is power: Precision Filling Equipment with Three-Way Valves
Traditional filling equipment has always faced three major challenges when handling high-viscosity and corrosive fluids: wall-adhesion losses erode product profits, fluctuating precision lowers yield rates, and cross-contamination poses significant quality-control risks. However, the three-way valve automatic filling system—centered around its advanced layered dynamic filling technology—redefines the standards for complex fluid handling. It’s as if equipping both laboratories and production lines with a "fluid GPS," ensuring that every drop of colloid, lysate, or biological reagent is delivered precisely to its intended destination, making layered filling a process that’s "zero stress" from start to finish!
Addressing industry pain points: The four major challenges in EP tube backend packaging—manual counting errors and omissions, blind spots in pneumatic sampling inspections, missed detection of visual defects, and downtime caused by switching between multiple specifications—have been tackled head-on by Bestar’s automated microcentrifuge tube packaging machine, which delivers four core solutions to ensure that every bag of centrifuge tubes achieves near-perfect results: "zero errors, zero missed defects, and zero human-induced inaccuracies."
The multi-variety, small-batch production model is causing Chinese IVD companies to suffer from chronic "blood loss"—leading to increased costs and reduced efficiency (such as expanded factory space, higher energy consumption in environmental control systems), a larger workforce, rising product defect rates due to inadequate cleaning practices, and extended equipment-changeover times. Against this backdrop, production and assembly equipment capable of seamlessly handling card-type or pen-type reagent cards of varying scales could be the key to breaking through these challenges! Bestar’s independently developed dual-channel assembly and packaging line for card-type or pen-type reagent cards represents a groundbreaking technological innovation that overcomes industry-specific technical barriers, delivering highly efficient, precise, and fully controllable testing solutions tailored for the life sciences sector!
Building B1, Xinghe Artificial Intelligence Industrial Park, 333 Zhong Kai 6th Road, Chen Jiang Street, Zhong Kai High-tech Zone, Huizhou City, Guangdong Province
Manager Liu +86 13751024612
Manager Wang +86 13680895250
+86-752-3880396
©Huizhoucity Bestam Precision Machine Co., Ltd. COPYRIGHT 2024
