Dual-material flexible production! One production line handles the precision assembly of both card-type and pen-type reagent cards.
Release time:
2025-10-09 10:28
Source:
A multi-variety, small-batch production model is causing Chinese IVD companies to suffer from chronic "blood loss"—higher costs and reduced efficiency (due to increased factory space, high energy consumption in environmental control systems), larger workforces, rising product defect rates caused by inadequate cleaning leading to contamination, and extended equipment-changeover times. Against this backdrop, card-type or pen-type devices that can accommodate different scales would be a viable solution. Reagent Card The production and assembly equipment becomes the key to breaking the deadlock! Baishida's independently developed The card-type or pen-type reagent card dual-channel assembly and packaging production line breaks through industry-specific technological barriers with groundbreaking innovation, delivering efficient, precise, and fully controllable testing solutions tailored for the life sciences field!
Equipment Introduction
Card Type vs. Pen-Type Card Reagent Card The dual-channel production equipment is a high-end assembly line specifically designed for integrated testing tools (such as HPV test strips, HCG test pens, and more), enabling end-to-end production—from packaging the card-type reagent cards to assembling the pen-shaped housings.
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Automated Operation Design
The equipment features automatic operation control and provides functions such as data display and query. By integrating industrial cameras, the system enables product quality inspection and guides system operations, ensuring high-quality output while significantly enhancing system stability. The system boasts a user-friendly interface, stable performance, and comprehensive functionality. It automates processes including supplying the base shell, automatically placing the base shell onto the tray, delivering reagent trays, precisely cutting reagent strips, removing defective strips from the production line, assembling reagent strips into the base shell, inspecting strip-assembly quality, automatically supplying the top cover, positioning the cover at the assembly station, pre-attaching the cover to the completed base-shell/reagent-strip unit, pressing and locking the cover into place, detecting finished-product quality, sorting out defective items, and transferring good products to the next stage. Additionally, the system handles tasks like automatic casing positioning, cap assembly, adhesive shell transfer, and final shell ejection—all seamlessly integrated for efficient and reliable operation.
Precision cutting
High-precision cutting structure, combined with visual system calibration, achieves strip-cutting accuracy of ±0.05 mm. The NC film exhibits burrs measuring up to 0.3 mm at the edges, while edge trimming is kept within 3 mm at the head and minimized to as little as 4 mm at the tail (excluding the width of the strip currently being cut).
Durable steel knife
Imported high-grade steel cutting blades, manufactured through vacuum heat treatment and precision grinding. Under normal conditions, each blade can maintain a service life of over 500,000 cuts—and can be sharpened multiple times for continued use.
High-precision CCD detection
Conduct visual inspections on production raw materials and products to ensure intelligent product assessment and automatic rejection of defective items.
Typical Application Scenarios
Colloidal gold detection: Suitable for respiratory infectious diseases (influenza/COVID antigen antibodies), malaria, HIV antibodies, and early pregnancy HCG tests. Ovulation Monitoring Wait for on-site rapid screening.
Fluorescently labeled quantitative detection: Suitable for screening of cardiovascular and cerebrovascular diseases (BNP), inflammation (CRP/PCT), sex hormones (HCG/Progesterone), and tumors (AFP/PSA).
Latex Microsphere Technology Assay: Myocardial infarction, rheumatoid factor testing.
Quantum Dot Fluorescence Immunoassay: HIV/Syphilis and Hepatitis B Testing.
Press recommend
Why is everyone promoting production equipment for standard card-type test cards, yet rarely mentioning equipment designed for pen-type test cards? That’s because pen-type test card production machines demand significantly higher technical expertise. Standard card-type equipment uses a simple, flat fixture arranged in a single line, while pen-type cards feature highly varied curved surfaces with dramatic differences in curvature—requiring precise alignment that must be achieved instantly to prevent gaps from forming. Moreover, the feeding process for pen-type cards is prone to misalignment, often leading to material stacking or even machine jams. And here’s another challenge: traditional 2D vision systems rely solely on "flat templates," so when they encounter the reflective surfaces or gradually changing patterns of pen-type test cards, they quickly "lose sight" altogether, resulting in a defect detection rate that starts at 2% or higher.
Jointly exhibiting at MEDICA 2025 in Germany—shining brightly on the international stage
On November 17, the world's most prestigious international medical event—the MEDICA 2025 International Medical & Healthcare Exhibition in Düsseldorf, Germany—began with a dazzling opening along the picturesque banks of the Rhine River.
Exhibition Preview | Bestar sincerely invites you to attend the MEDICA trade fair in Germany!
From November 17 to 20, 2025, MEDICA, the global benchmark for the medical industry, will make a grand debut in Düsseldorf. As a national-level high-tech enterprise specializing in precision manufacturing of biomedical machinery for 17 years, Huizhou Bestar Precision Machinery Co., Ltd. will showcase its cutting-edge in-vitro diagnostic technology solutions for the first time—stepping onto the international stage as a service provider (Hall 3, Stand H14)—and proudly present China’s “Made-in-China” innovation achievements, backed by 17 years of meticulous craftsmanship.
Precision is power: Precision Filling Equipment with Three-Way Valves
Traditional filling equipment has always faced three major challenges when handling high-viscosity and corrosive fluids: wall-adhesion losses erode product profits, fluctuating precision lowers yield rates, and cross-contamination poses significant quality-control risks. However, the three-way valve automatic filling system—centered around its advanced layered dynamic filling technology—redefines the standards for complex fluid handling. It’s as if equipping both laboratories and production lines with a "fluid GPS," ensuring that every drop of colloid, lysate, or biological reagent is delivered precisely to its intended destination, making layered filling a process that’s "zero stress" from start to finish!
Addressing industry pain points: The four major challenges in EP tube backend packaging—manual counting errors and omissions, blind spots in pneumatic sampling inspections, missed detection of visual defects, and downtime caused by switching between multiple specifications—have been tackled head-on by Bestar’s automated microcentrifuge tube packaging machine, which delivers four core solutions to ensure that every bag of centrifuge tubes achieves near-perfect results: "zero errors, zero missed defects, and zero human-induced inaccuracies."
The multi-variety, small-batch production model is causing Chinese IVD companies to suffer from chronic "blood loss"—leading to increased costs and reduced efficiency (such as expanded factory space, higher energy consumption in environmental control systems), a larger workforce, rising product defect rates due to inadequate cleaning practices, and extended equipment-changeover times. Against this backdrop, production and assembly equipment capable of seamlessly handling card-type or pen-type reagent cards of varying scales could be the key to breaking through these challenges! Bestar’s independently developed dual-channel assembly and packaging line for card-type or pen-type reagent cards represents a groundbreaking technological innovation that overcomes industry-specific technical barriers, delivering highly efficient, precise, and fully controllable testing solutions tailored for the life sciences sector!
