In the field of chemiluminescence and biochemical reagent manufacturing, the filling and labeling processes have always been critical bottlenecks that hinder efficiency and compromise quality. Traditional manual operations are not only time-consuming and labor-intensive but also prone to errors and instability caused by human factors. Faced with ever-growing market demands and stringent requirements for product quality, Bestar, leveraging its deep expertise in life science automation, has introduced a brand-new chemiluminescence and biochemical reagent filling & labeling line. This innovative solution not only significantly outperforms comparable products in terms of filling speed but also delivers clear advantages in terms of product quality and operational cost-effectiveness.

In the field of chemiluminescence and biochemical reagent manufacturing, the filling and labeling processes have always been critical bottlenecks that hinder efficiency and compromise quality. Traditional manual operations are not only time-consuming and labor-intensive but also prone to errors and instability caused by human factors. Faced with ever-growing market demands and stringent requirements for product quality, Bestar, leveraging its deep expertise in life science automation, has introduced a brand-new chemiluminescence and biochemical reagent filling & labeling line. This innovative solution not only significantly outperforms comparable products in terms of filling speed but also delivers clear advantages in terms of product quality and operational cost-effectiveness.

 

01 Main Features

Baishida's chemiluminescence and biochemical reagent filling & labeling line leverages advanced automation technology, seamlessly integrating the process from raw materials to finished products. Its functions include automatic material handling, filling, film sealing, cap application, capping, weight-based inspection and rejection, visual inspection of seal quality, bottle label application and verification (including rejection if necessary), RFID read/write operations, and final product output. Each step has been meticulously designed and optimized to guarantee a smooth and highly stable production process.

02 Core Advantages

It’s not about staying at the level of conceptual promotion, but rather delivering tangible product results.
√ Nearly three times the filling speed compared to conventional methods:
Under the conditions of meeting filling accuracy and handling large-volume fills, the filling speed reaches up to UPH ≥ 3,500 PCS/H—more than twice the industry average—significantly boosting production efficiency and fully satisfying the demands of large-scale manufacturing.
√ High-precision, wide-range filling
Utilizing a precision peristaltic pump filling method, the filling accuracy reaches as high as ±1% to 2% (optional addition of a low-temperature liquid storage unit available). It enables seamless, second-level switching—without the need for mold changes—from 3ml reagent bottles to 30ml reagent bottles at maximum speed. This system perfectly accommodates simultaneous multi-channel filling of products with varying specifications, such as biochemical reagents and chemiluminescence reagents.
√ Dual-Quality Inspection Assurance
Configure a well-known brand's weight-sensing rejection system with a visual inspection unit—
The gravity sensing system monitors filling accuracy in real time down to 0.01g and features an overload protection design, effectively preventing damage to the weighing sensor caused by excessive pressure. This enables closed-loop weight detection, ensuring precise control over defective products before they exit the process.
Visual inspection effectively removes products that lack film, have broken film lines, wrinkles, incomplete film coverage, partial film coverage, or film indentation widths that don’t meet requirements—ensuring the sealing quality of every single product.
√ Human-machine interface is user-friendly
The peristaltic pump’s fine-tuning eliminates the need to adjust mechanical knobs—simply input parameter data directly via the touchscreen to precisely match the filling volume and speed. This makes operation effortless and significantly boosts production efficiency.
√ Multi-stage heating, highly efficient sealing
By employing a multi-stage heating module and utilizing high-precision temperature sensors, the process ensures rapid, uniform heat sealing while preventing leaks and maintaining stable film sealing.
√ Smart Labeling
Equipped with a high-resolution inkjet printer and a dual-vision verification system, ensuring precise positioning of every label. It also supports RF read/write and laser marking functions.

03 Application Scenarios

Biochemical and chemiluminescence reagent manufacturer: Producing over 70,000 bottles daily on average, the company requires automatic verification of reagent bottle-label information consistency to prevent errors in expiration dates and batch numbers printed on in vitro diagnostic reagents.
CDC Emergency Production Line: During public health emergencies, it is required to achieve a daily production capacity exceeding 70,000 bottles, supporting rapid switching between different container formats for various biochemical reagent specifications.
Biobank: Reagent vials must be filled in a low-temperature environment, and the attached QR codes meet the ISO 20387 standard for sample traceability.

 

The launch of the high-throughput chemiluminescence and biochemical reagent filling & labeling line marks the entry of chemiluminescence and biochemical reagent production into a brand-new era of automation. With its outstanding performance, highly efficient productivity, and precise quality control, the Baisida production line has become the ideal choice for biochemical luminescence reagent manufacturers looking to enhance their competitiveness and drive industry upgrades.