At present, whether it is IVD detection or food, daily chemical industry, filling machine has a wide range of applications, filling machine manufacturers are also in the past on the basis of continuous self-improvement, with the goal of humanized operation, pay attention to the combination of product quality and appearance, for China's automation industry to make great contributions. The large demand for filling machines has also led to the development of related production industries. How to buy cost-effective filling machines has also become an urgent need for knowledge.

 

 

At present, whether it is IVD detection or food, daily chemical industry, filling machine has a wide range of applications, filling machine manufacturers are also in the past on the basis of continuous self-improvement, with the goal of humanized operation, pay attention to the combination of product quality and appearance, for China's automation industry to make great contributions. The large demand for filling machines has also led to the development of related production industries. How to buy cost-effective filling machines has also become an urgent need for knowledge. Let's talk about what a good filling machine should have.

 

01

Filling accuracy

For products such as IVD reagents, filling accuracy is very important, because inaccurate filling volume may affect the accuracy of test results. We should check the technical parameters of the filling machine, understand its filling accuracy range, try to choose equipment with high filling accuracy, and control the error in a very small range. At the same time, you can also ask the supplier for the accuracy test report of the equipment or the accuracy data from the actual application case to evaluate the accuracy.

 

 

 

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02

Quality and reliability

Select a supplier with good reputation by consulting the supplier's qualification certificate, similar cases, customer evaluation, industry reputation, etc., and understand the supplier's industry experience and after-sales service system, including equipment installation and debugging, training, maintenance and other aspects Whether the support is in place; check the quality and brand of key components of the filling machine, such as motors, pipetting guns, pumps, sensors, etc., so as to select reliable equipment.

 

 

03

Production speed

 
 

According to the production demand and market forecast of the enterprise, calculate the number of products that need to be filled every hour or every day, and select the filling machine that can meet the production demand to avoid insufficient or excess production capacity. At the same time, the stability and sustainability of the equipment should be considered to ensure that the production capacity can still be maintained under long-term operation.

 

04

Compatibility

Focus on the compatibility of different specifications of the container and the compatibility of different material solution. First of all, it is necessary to correctly select the materials to be filled, and then select the required specifications and sizes of containers according to the large output and packaging requirements, so as to understand whether the filling machine can easily replace the mold or adjust the parts to adapt to different containers. Secondly, some reagents have the characteristics of high viscosity, easy crystallization, and easy foaming. Before purchasing, it should be understood that the filling machine should be able to effectively handle these reagents of different properties to ensure the smooth and accurate filling process.

 

 

05

Hygiene and Cleaning Requirements

IVD products require strict sanitary conditions, and the design of the filling machine should be easy to clean and sterilize. When purchasing, we should know whether the materials used in the equipment meet the health standards, such as whether the use of food grade or pharmaceutical grade stainless steel and other materials; as far as possible, choose the equipment with smooth surface, no dead angle, easy to disassemble and clean, in order to prevent bacterial breeding and cross contamination. In addition, attention should be paid to the sealing performance of the equipment to prevent external contaminants from entering the product or reagent leakage during the filling process. Check the sealing structure of the filling machine and the quality of the sealing material to ensure good sealing.

 

06

degree of automation

The filling machine with high degree of automation can improve production efficiency, reduce manual operation error and reduce labor cost. Purchase should consider whether the equipment has automatic feeding, filling, sealing, labeling and other functions, as well as the stability and reliability of the automatic control system. Understand whether the operation interface of the equipment is friendly, easy to operate and maintain. For IVD enterprises with large-scale production needs, fully automated production lines should be selected to achieve continuous and efficient production.

07

Security

The filling machine should have perfect safety protection devices, such as emergency stop button, safety shield, overload protection and other devices to prevent operator injury and equipment damage.

We should also evaluate the electrical system of the equipment to ensure that it has good insulation performance and grounding protection to prevent electrical accidents.