Pregnancy Test Cutting, Assembly, Pressing and Capping Machine Three Major Technological Innovations Solve Challenges in Pregnancy Test Kit Production

Why is everyone promoting production equipment for standard card-type test cards, yet rarely mentioning equipment designed for pen-type test cards? That’s because pen-type test card production machines demand significantly higher technical expertise. Standard card-type equipment uses a simple, flat fixture arranged in a single line, while pen-type cards feature highly varied curved surfaces with dramatic differences in curvature—requiring precise alignment that must be achieved instantly to prevent gaps from forming. Moreover, the feeding process for pen-type cards is prone to misalignment, often leading to material stacking or even machine jams. And here’s another challenge: traditional 2D vision systems rely solely on "flat templates," so when they encounter the reflective surfaces or gradually changing patterns of pen-type test cards, they quickly "lose sight" altogether, resulting in a defect detection rate that starts at 2% or higher.

Why is everyone promoting production equipment for standard card-type test cards, yet rarely mentioning equipment designed for pen-type test cards? That’s because pen-type test card production machines demand significantly higher technical expertise. Standard card-type equipment uses a simple, flat fixture arranged in a single line, while pen-type cards feature highly varied curved surfaces with dramatic differences in curvature—requiring precise alignment that must be achieved instantly to prevent gaps from forming. Moreover, the feeding process for pen-type cards is prone to misalignment, often leading to material stacking or even machine jams. And here’s another challenge: traditional 2D vision systems rely solely on "flat templates," so when they encounter the reflective surfaces or gradually changing patterns of pen-type test cards, they quickly "lose sight" altogether, resulting in a defect detection rate that starts at an alarming 2%.

 

The Bestam pen-type test card cutting, striping, pressing, and pouching machine redefines assembly through three core technologies. Stable production The system perfectly addresses the challenges in producing pen-type test cards.

Alien Arc Intelligent Processing Technology

The high-precision fixture module features multi-point positioning and incorporates a dynamic curvature compensation algorithm, ensuring reliable and stable adhesion of irregularly shaped cards with a compensation accuracy as fine as ±0.05 mm—less than 1/10 the width of a single human hair.

 

Dynamic Perception Feeding System

① Employs a three-stage intelligent feeding mechanism : Conveyor belt pre-sorting → Vision-assisted positioning → Robotic arm precisely deposits materials, working in tandem with a continuous rotation sensing program to achieve "pulse-style" material feeding—stopping immediately upon detecting materials and automatically replenishing when supplies run low. This innovative approach boosts feeding stability by 50% compared to the traditional timed feeding method, while significantly improving the grab success rate.

② Dual-channel redundancy detection system : Configure a dual-channel redundancy detection system—combining an infrared sensor and an industrial camera for "double access control"; once stacking is detected, the system immediately kicks back to reorganize the materials, reducing the material-loading failure rate to nearly zero and enabling continuous, stable production.

 

AI-Driven Deep Vision Detection System

AI-powered deep visual inspection: the third-generation deep learning model, trained on a million-level dataset to deliver unparalleled precision; it seamlessly adapts to reflections, gradients, and color variations, achieving a 99.9% detection rate.

 

From "hard bending of planar card fixtures" to "zero-stress alignment with curvature compensation," From "timed, blind-supply-based tail-spin stacking" to "pulse-following, lag-free feeding"—and from "2D-plane reflection-induced blindness" to "AI-powered, all-encompassing blockade by 'Fire Eye' vision systems." Baosida's pen-shaped card production line is redefining the boundaries of precision manufacturing with its three core technology systems.

While traditional fixtures still force a one-size-fits-all approach in the flat world, Bestam has crafted a tailored suit specifically for pen-shaped test cards, redefining precision manufacturing with its flexible approach. A benchmark for the reliable, stable production of Alien Cards.

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Pregnancy Test Cutting, Assembly, Pressing and Capping Machine Three Major Technological Innovations Solve Challenges in Pregnancy Test Kit Production

Why is everyone promoting production equipment for standard card-type test cards, yet rarely mentioning equipment designed for pen-type test cards? That’s because pen-type test card production machines demand significantly higher technical expertise. Standard card-type equipment uses a simple, flat fixture arranged in a single line, while pen-type cards feature highly varied curved surfaces with dramatic differences in curvature—requiring precise alignment that must be achieved instantly to prevent gaps from forming. Moreover, the feeding process for pen-type cards is prone to misalignment, often leading to material stacking or even machine jams. And here’s another challenge: traditional 2D vision systems rely solely on "flat templates," so when they encounter the reflective surfaces or gradually changing patterns of pen-type test cards, they quickly "lose sight" altogether, resulting in a defect detection rate that starts at 2% or higher.


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