From filling to labeling, a closed-loop system: The Bestar production line solves the quality bottleneck in bioluminescent reagent production with ±1% precision and a daily production capacity of 70,000 bottles


The operation is not only time-consuming and laborious, but also prone to errors and instability due to human factors. In the face of growing market demand and stringent requirements for product quality, Baisida, relying on its deep accumulation in the field of life science automation, has launched a new chemiluminescence & biochemical reagent filling and labeling line. This line not only far surpasses similar products in filling speed, but also has obvious advantages in quality and cost ratio.

 

01 Main Functions

Baisida's chemiluminescence & biochemical reagent filling and labeling line adopts advanced automation technology to achieve seamless connection from raw materials to finished products. Its functions include automatic material handling, filling, sealing, adding stoppers, capping, weight detection and rejection, visual inspection of sealing quality, label pasting and detection of rejection, radio frequency reading and writing, and finished product output. Each link has been carefully designed and optimized to ensure the smoothness and stability of the production process.

02 Core Advantages

Not just conceptual promotion, but real product results.
√ Filling speed nearly three times the norm:
While meeting filling accuracy and large-milliliter filling volume requirements, the filling speed is as high as UPH≥3500PCS/H, far exceeding the market's twice the filling level. This greatly improves production efficiency and meets the needs of large-scale production.
√ High-precision, wide-range filling
Using a precision peristaltic pump filling method, the filling accuracy is as high as ±1%~2% (optional addition of a low-temperature liquid storage unit). Without changing the mold, it can simultaneously support the second-level switching (fastest speed) of 3ml reagent bottles to 30ml reagent bottles. It meets the needs of multi-hole simultaneous filling of different specifications of biochemical reagents, chemiluminescence reagents, etc.
√ Double quality inspection guarantee
Equipped with a well-known brand weight sensing rejection system and visual inspection unit -
The gravity sensing system monitors the filling accuracy in real time at 0.01g, and has an overload protection design, effectively avoiding damage to the weighing sensor caused by excessive pressure, achieving closed-loop detection of weighing, and precisely controlling the outflow of defective products;
Visual inspection effectively rejects products with no film, film breakage, wrinkles, missing film, half film, and film embossing width that do not meet the requirements, ensuring the sealing quality of each product.
√ User-friendly human-machine interface
Peristaltic pump fine-tuning does not require adjusting mechanical knobs. The filling volume and speed can be adjusted by directly inputting parameter data through the touch screen, making operation convenient and greatly improving production efficiency.
√ Multi-stage heating for efficient sealing
Using a multi-stage heating module, a high-precision temperature sensor can quickly and evenly perform heat sealing, avoiding leakage and ensuring stable film sealing.
√ Intelligent labeling
Equipped with a high-resolution inkjet printer and a dual visual verification system to ensure accurate positioning of each label. Supports radio frequency reading and writing, laser engraving, and other functions.


03 Application Scenarios

Biochemical and chemiluminescence reagent production enterprises: Daily filling of more than 70,000 bottles, requiring automatic verification of the consistency of reagent bottles and labels, and preventing errors in the printing of expiration dates and batch numbers of in-vitro diagnostic reagents.
CDC emergency production line: In the event of a public health emergency, daily production capacity needs to exceed 70,000 bottles, supporting rapid switching of filling modes for different biochemical reagent specifications.
Biobank: Reagent bottles need to be filled in a low-temperature environment, and the label QR code needs to meet the ISO20387 standard sample traceability requirements.

 

The launch of the high-throughput chemiluminescence & biochemical reagent filling and labeling line marks the entry of chemiluminescence and biochemical reagent production into a new era of automation. With its superior performance, high production efficiency, and precise quality control, Baisida's production line has become the ideal choice for chemiluminescence reagent production enterprises to enhance their competitiveness and achieve industrial upgrading.